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Diesel Tailpipe Emissions & Fuel efficiency Test
Using The Composite Urban Omission Drive Cycle (CUEDC).

Toyota Landcruiser 80 Diesel

Report No. 303402-01

Vipac engineers & Scientists Ltd
Melbourne, Australia
February 2002

 

DOCUMENT CONTROL

REPORT No.: 303402-01

Diesel Tailpipe Emissions & Fuel Efficiency Test
Using The Composite Urban Emission Drive Cycle
(CUEDC)

FILE:
FITCH FUEL CATALYST 303402-01
PREPARED FOR:
Fitch Fuel Catalyst Australia Pty. Ltd.
P.O. Box 443,
Cremorne 2090,
New South Wales.

Contact:
Mr. Don Cameron
Mr. Bill Sheather.
Tel: (02) 9908 2688
Fax : (02) 9908 8799

REPORT CODE:
V 06
PREPARED BY:
Vipac Engineers & Scientists Ltd.
279, Normanby Road,
Port Melbourne,
Victoria 3207.




Tel: +613 9647 9700.
Fax: +61396464370.

AUTHOR:
ROBYN DAVIES
Automotive Engineer
Date: 14th February 2002.
E-mail: robynd@vipac.com.au

REVIEWED BY:
MICHAEL SMITH
Managing Director
Date: 14th February 2002.
E-mail: michaels@vipac.com.au

REVISION HISTORY:

Revision No.

Date Issued

Reason/Comments

0

 

Initial Issue

DISTRIBUTION:

Copy No.

Revision No.

Location

1

0

Fitch Fuel Catalyst

2

0

Vipac Melbourne

3

0

Vipac Melbourne Library

KEYWORDS:
Diesel Tailpipe Emissions & Fuel Efficiency Test
Using The Composite Urban Emission Drive Cycle

 

1. INTRODUCTION

The following report details the results achieved when a Toyota Landcruiser 80 vehicle was run through a single comparative test program utilising the Composite Urban Emission Drive Cycle (CUEDC) for category NA vehicles, by Vipac Engineers and Scientists Vehicle Emission Test facility at Altona T4009.

 

2. PROCEDURES

The testing was carried out in accordance with the Composite Urban Emission Drive Cycle (CUEDC) drive cycle for NA class vehicles (vehicles with a GVM <4.5 tonnes). The CUEDC series of drive cycles were developed from data collected during actual driving conditions around Sydney, and take the form of a single drive-cycle (1794 seconds) broken up into four distinct phases; Congested, Residential / Minor, Arterial, Freeway / Highway. The two tests were driven by Mr. Bill Sheather (Fitch Fuel Catalyst Australia Pty. Ltd.), and were run using regular pump grade diesel fuel as agreed between Vipac Engineers and Scientists and the customer.

Calibrated Hydrocarbon (FID), Carbon Monoxide (NDIR), Carbon Dioxide (NDIR) and Oxides of Nitrogen (Chemuluminescence) gas analysers were used to determine gaseous emission levels, and a NOVA 'Microtrol 4' diesel particulate measurement unit was used to capture Particulate Matter.

A dilute gas sample was collected via a heated sample line to determine the gaseous emission levels of Total Hydrocarbons and Oxides of Nitrogen. Dilute samples of Carbon Monoxide and Carbon Dioxide were collected via a Constant Volume Sampler, with ambient and sample bags being analysed to determine the levels of pollutant. A partial dilution tunnel (the Microtrol 4) was used to capture the emissions of Particulate Matter, the filter papers housed within the unit being weighed prior to, and after each test to determine the mass emissions of Particulates.

The Inertia (Road Load Setting) of the dynamometer was carried out in line with the methods and criteria laid out within the directive UN/ECE R-83, (Uniform Provisions Concerning The Approval Of Vehicles With Regard To The Emission Of Pollutants According To Engine Fuel Requirements). This test is the current certification test used in Europe and Australia for light-duty diesel engine vehicles (equivalent to Australian Design Rule ADR 70/00), applicable to vehicles with a GVM <4.5 tonnes and is carried out on an inertia simulation dynamometer, replicating wind and road loads.

The first of the two tests run over the CUEDC schedule was undertaken with the vehicle in standard showroom condition. This was followed immediately by a second comparative test with the "Fitch Fuel Catalyst" installed between the fuel filter and injector pump. The results of this comparative test can be observed in tables 3.2.1 - 3.2.3 of this report.

 

3. RESULTS

3.1 TEST VEHICLE DETAILS

MANUFACTURER

TOYOTA JAPAN

MAKE

TOYOTA

MODEL

LANDCRUISER 80

ODOMETER

300000 Km

BUILD DATE

Not Applicable

ENGINE NO.

Not Applicable

VIN NUMBER

Not Applicable

ENGINE TYPE

COMPRESSION IGNITION

ENGINE CONFIGURATION

4.2Litre, 6 CYLINDER I/L OHC

FUEL TANK CAPACITY

95 Litres

TRANSMISSION

5 SPEED MANUAL
SELECTABLE REAR OR ALL-WHEEL DRIVE

REFARENCE MASS

2280 kg

EQUIVALENT INERTIA

2270 kg

ROAD LOAD @ 80 kph

11.7kW

 

3.2 TEST RESULTS

COMPOSITE URBAN EMISSION DRIVE CYCLE
CLASS NA VEHICLE (GVM <4.5 Tonnes)

STANDARD SHOWROOM
CONDITION

12.52 L/100km

fOLLOWING INSTALLATION OF

11.14 L/100km

 

COMPOSITE URBAN EMISSION DRIVE CYCLE
CLASS NA VEHICLE (GVM <4.5 Tonnes)

OXIDES OF NITROGEN (NOx)

2.42

PARTICULATE MATTER (PM)

0.17

TOTAL HYDROCARBONS (THC)

0.22

CARBON MONOXIDE (CO)

0.64

CARBON DIOXIDE (CO2)

321.35

TABLE 3.2.2 A AVERAGE TAILPIPE EMISSION TEST RESULTS GRAMS/KM
STANDARD VEHICLE

 

COMPOSITE URBAN EMISSION DRIVE CYCLE
CLASS NA VEHICLE (GVM <4.5 Tonnes)

OXIDES OF NITROGEN (NOx)

2.10

PARTICULATE MATTER (PM)

0.14

TOTAL HYDROCARBONS (THC)

0.20

CARBON MONOXIDE (CO)

0.53

CARBON DIOXIDE (CO2)

286.15

TABLE 3.2.3: AVERAGE TAILPIPE EMISSION TEST RESULTS GRAMS/km
FITCH FUEL CATALYST INSTALLED

 

4. CONCLUSION

From the results detailed within section 3.2 of this report, it can be noted from tables 3.2.2. & 3.2.3, that following the installation of the "Fitch Fuel Catalyst", there was a reduction in the Average Tailpipe Emissions of the gasses currently legislated against within vehicle type approval and certification tests undertaken throughout the developed world.

The major concern with compression ignition engine vehicles at present is finding a solution to the high levels of Oxides Of Nitrogen and Particulate Matter emitted by such vehicles. The installation of the "Fitch Fuel Catalyst" reduced Oxides Of Nitrogen by 13%, and Particulate Matter by 18%. There was also a reduction in the levels of Total Hydrocarbons (THC) 9%, Carbon Monoxide (CO) 17% and Carbon Dioxide (CO2) 11%.

Fuel efficiency was also enhanced following the installation of the "Fitch Fuel Catalyst", primarily due to the reduction in the emitted levels of the "Greenhouse Gas" Carbon Dioxide (CO2). An 11% decrease in fuel consumption was achieved over the CUEDC test cycle with the "Fitch Fuel Catalyst" installed.

Prepared By:
Robyn A. Davies. IEng MIRTE MSOE LCGI.
For & Behalf Of:- VIPAC Engineers & Scientists.
Approved Research Organisation (ARO. 0125 ).
DOT.4009.

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